This AG Panel Roof Roll Forming Line operates as a fully automated system that integrates uncoiling, feeding, roll forming, cutting, and stacking into one continuous workflow. The entire process is managed by a Siemens PLC control system, ensuring precision and easy operation.

Each forming station is designed with CNC-machined rollers to maintain exact panel dimensions and prevent surface damage. The forming rollers progressively shape the sheet into the distinctive AG (Agricultural) panel profile, creating wide ribs for strength and aesthetics.

With optional pre-shearing, punching, and stacking functions, this machine offers flexibility for various roofing profiles and regional standards. Whether producing for agricultural sheds or metal workshops, Hener’s system ensures maximum output with minimum downtime.

Main Components

The complete AG Panel Metal Roof Roll Forming Machine typically includes:

• 5 Ton Decoiler: Manual or automatic coil feeding system for continuous operation.

• Feeding and Guiding System: Aligns sheets accurately to prevent material deviation.

• Pre-Shearing Unit (Optional): Manual, electric, or hydraulic types available for pre-cutting.

• Roll Forming System: 18 precision stations designed for stable high-speed forming.

• Cutting Device: Hydraulic or electric shearing unit for clean, burr-free edges.

• PLC Control Cabinet: Siemens PLC and Omron encoder ensure fully automatic production.

• Hydraulic Station: Stable power supply for cutting and forming operations.

• Run-Out Table / Automatic Stacker: Simplifies panel collection and packaging.

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• Item	Specification
  Production Flow	Uncoiling → Feeding → Roll Forming → Cutting → Collecting → Packaging
  Uncoiler Capacity	5 Ton
  Material Thickness	0.3–0.8 mm
  Material Type	PPGI, GI, Aluzinc, Stainless Steel, Aluminum
  Roller Material	40Cr steel, hardened and chrome-plated
  Forming Stands	18 stations
  Shaft Diameter	75 mm (42Cr steel)
  Main Motor Power	7.5 kW
  Hydraulic Cutting Power	4 kW
  Transmission System	Chain and gear
  PLC Brand	Siemens
  Encoder Brand	Omron
  Forming Speed	15–20 m/min

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• This AG Panel Roll Forming Equipment is designed for precision and durability, ensuring stable sheet feeding, accurate shaping, and long service life.

  
  

• Features and Benefits

• High Efficiency: Continuous forming design supports production speeds up to 20 m/min.

• Precision Roll Forming: CNC-processed rollers guarantee consistent profile accuracy.

• Durable Frame Construction: Heavy steel structure ensures vibration-free operation.

• Flexible Customization: Supports various AG panel profiles, rib heights, and coil widths.

• Smart Control System: Siemens PLC + HMI interface for real-time production monitoring.

• Energy-Saving Operation: Optimized mechanical transmission reduces power loss.

• Low Maintenance: Chrome-plated rollers and 42Cr shafts offer long-term durability.

• Automatic Stacking: Optional stacking system improves productivity and organization.

Applications

Panels produced by the AG Panel Roofing Roll Forming Machine are suitable for:

• Agricultural Buildings: Barns, grain storage, livestock shelters

• Industrial Facilities: Factories, warehouses, and workshops

• Commercial Projects: Stores, garages, and metal office buildings

• Residential Uses: Roof and siding of modern steel homes

• Public Infrastructure: Schools, gymnasiums, and rural construction

The wide-ribbed design of AG panels ensures high load-bearing capacity, easy installation, and long-lasting performance, even under extreme weather conditions.