Flow Chart
Pattern Diagram
Glazed Roofing Sheet Roll Forming Machine
NO. | Description | Quantity (set) |
1 | 5T manual decoiler | 1 |
2 | Guiding device | 1 |
3 | Forming system | 1 |
4 | Transmission system | 1 |
5 | Single pillar hydraulic cut | 1 |
6 | Hydraulic pump station | 1 |
7 | Electric Control Cabinet | 1 |
8 | Run-Out Table | 1 |
9 | Spare parts and tools | 1 |
No | Item | Parameter | Note |
1 | Raw material | PPGI / GI / PPGL / GL | Meet your requirement |
2 | Thickness | 0.3-0.7 mm | Meet your requirement |
3 | Cover Roofing Sheet Size | AS the drawing | Meet your requirement |
4 | Feeding width / coil width | As you required | according to your profile drawing |
5 | Side wall thickness | 18 mm | Exported standard |
6 | Forming Speed | 5-8 m/min | Exported standard |
7 | Forming station | 18 stations | Exported standard |
8 | Total Power | 7.5kw (main motor power) + 4KW (hydraulic pump station motor power) | More bigger the pump station power, more faster the machine speed |
9 | Mill bed material | 350H beams welded, 8mm thick | Exported standard |
10 | Voltage | 380 V or as your requirements | special voltage, please let me know |
11 | Diameter of shaft | 70mm diameter solid shafts | Exported standard |
12 | Chain size | One inch chain | Exported standard |
13 | Cutting type | Single Pillar type | Exported high standard |
14 | Forming Shaft | 45# steel with grinding process | Exported standard |
15 | Forming Roller | 45# steel with hard chrome coating | Exported standard |
16 | Cutting Blade | Cr12 with hard treatment | Exported standard |
17 | PLC/Touch Screen | DELTA brands | From Taiwan, China |
18 | Electrical motor | SHANGHAI LICHAO brand with outside placed | Top brand, quality tested |
19 | Encoder | OMRON Brand with aluminum bracket | From Japan |
20 | Machine size | 8.2m * 1.5m * 1.5m | Exported standard |
21 | Machine weight | About 7.0 tons | Exported standard |
Part 1 Manual Decoiler | |
1) Usage: It is used to support the steel coil and uncoil it in a turnable way. 2) Inner diameter: 450-508mm 3) Can bear the max tons is 5 tons | |
Part 2 Feeding Part | |
1) Positioning plate: adjust the position of both ends to make it fit the width of the feed. 2) Guide frame: play a role in supporting the transport of the material roll. 3) Guide roller: The upper and lower round rollers are designed to make the feeding process more smooth. | |
Part 3 Main roll former | |
1) Roller assembly: 2) Main roller diameter: 70mm 3) Roller material: 45 # steel, Heat treatment, hard chrome plating after finish turning, mirror polishing 4) Frame tie rod: 20 # electroplate round steel to increase rigidity on both sides of wall panel 5) Roll forming: Roll forming process of coil | |
Part 4 Hydraulic system | |
1) It is controlled by gear wheel oil pump, After filling the Hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job. 2) Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves. 3) Power: 4KW 4) For let hydraulic station can working long time, we install one wind fan cool system | |
Part 5 Automatic shearing system | |
Cutting after forming: 1) Guide mechanism: make the knife holder cut smoothly without deformation of the cut. 2) Cast iron tool holder: obvious shock absorption effect and strong impact resistance. 3) Blade material: Cr12Mov The cutting life exceeds 1 million times. 4) Rear scissor frame: Q235 steel plate, annealing treatment after rough turning, finishing. | |
Part 6 PLC Control System | |
1) PLC: Adopt DELTA high-precision PLC electronic device. 2) The whole line is controlled by PLC and touch screen. The PLC system is with high-speed communication module, it is easy for operation. The technical data and system parameter can be set by touch screen, and it is with warning function to control the work of whole line. 3) Control the cutting length automatically 4) Automatic Length measurement and quantity counting 5) Size: 7 inch touch screen and 1020 * 600 * 400mm | |
Part 7 High-precision automatic counter | |
One counter gauges length, pulses, and decides length, Omron made in Japan. | |
Part 8 out-put table | |
18mm thick side wall panels
70 mm diameter solid shaft
One inch chain
Chain Protection cove
Aluminum bracket, Omron brand encoder
Roll forming machine inspection
1. The seller will inform the buyer come to check the machine 7 days in advance.
2. The seller will prepare the material to test the machine.
Remark: we will provide the full machine running video and photos to the buyer, Or at the factory with the customer video, If the buyer not come to check.
Other items
1. Machine weight: about 7.0T
2. Machine dimension: 8200mm * 1500mm * 1500mm
3. Machine color: blue or According to customer requirements
4. Work voltage: According to customer requirements
Glazed tile roofing sheets making machine Service & Warranty
1. Payment Term: 30% of machine value as deposit is paid by T/T, 70% of machine value is paid by T/T before loading machine into the container after the customer's inspection.
2. Delivery Time: Within 40-50 days after receiving deposit
3. Service & Warranty:
1). Our machine warranty is 12 months (non-man-made damage, accessories, technical support)
2). Technical guide is provided during whole life of the machine.
3). Oversea services will be provided but any cost thus incurred will be paid by the buyers.
4). We support customers inspect our factory or machines by video call.
5). Voltage can customize according to customers' requirement.
6). If need more machine pictures or videos, please contact me soon.
4. Packing Method: Main machine is nude; the computer control box is packed by carton box or with PE film, then steel wire fixed.
5. Transportation: the machine need one 20 feet container to hold
6. Something prepared before production: Our machine is ready to product when you get it. Customers only need to prepare the hydraulic oil and electrical wires.
7. How to unload from the Container: Need Cranes and forklifts.
8. Maintenance: Instructions are attached to the shipment
9. Assembly (Optional):
1) If you need our engineer to install, The installation charge is $150 per day.
2) The buyer has to pay the seller's technician: Travel cost outside China (Including round flight charges), accommodation and foods (At least three-star hotel with air condition), solve the language problem, provide transportation from living place to the work place, and insurance out of China, etc.
manufacturer
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